The newest generation of laser welding machines

Perfect welding seams without compromise: Our laser welding machines are the perfect solution for companies looking for precise and efficient welding technology. With state-of-the-art laser technology, our machines offer first-class welded joints with minimal energy consumption.

Laser welding machines: Clean welding of materials

Laser welding machines offer state-of-the-art technology for precise, repeatable welded joints in various industries. The machines use a focused laser beam to quickly and accurately weld metals and non-iron metals such as bronze alloys, copper, steels and stainless steels, aluminum and even plastics.

They enable burn-free welding seams with minimal thermal intervention and reduce process failures due to welding seam fractures to virtually zero. The integrated CNC control enables 100% repeatable welding results combined with the shortest downtimes in your process chain, maximum efficiency and the lowest operating costs. This makes them ideal for companies that want to increase their production efficiency while delivering high-quality, fault-free products.

Design by AURO, manufactured by Huras Stanzautomation GmbH

The most important benefits at a glance

  • No need for electrodes, flame and shielding gases
  • No emissions of metal vapors and welding gases, therefore maximum work safety
  • classic cutting tool for separating material strips is no longer required, therefore maintenance-free
  • The laser’s diameter of 0.5 mm minimizes the thermal load on the material to be welded
  • Zero to minimal structural changes, outgassing and visual damage to the material
  • Minimal risk of failure of the welded joint in the further processing stage
  • No operating errors possible due to fully automated process

Product features & technical details

  • NC controlled, therefore nearly all cutting geometries possible
  • Parameter analysis using a profilometer before and after the welding process
  • Test welds possible without mains connection (integrated battery available)
  • Easy to maneuver thanks to integrated conveyor system
  • Retractable, space-saving touch HMI
  • All machine functions are easily accessible and intuitively controllable via the touch panel
  • Various operating modes and welding process parameters can be set conveniently and precisely via the touch panel
  • Drawer for storing accessories
  • WWorkpiece lengths/material lengths from 50 mm
  • Multiple welding processes possible
  • Cycle times start at approx. 6 seconds
  • The machine is fully automated, but can also be used manually
  • Additional accessories can be linked if required

Product details

BANDWIDTH MAX.
100 mm
BAND THINKNESS
0,2-1,2 mm
LASER CLASS
1
LASER POWER
1500 Watt (Fiber Laser)
Laserschweißmaschine
Laser Welding Machine ALW100

Benefits of our laser welding machines

Easy to use

Thanks to the well thought-out design and optimized solutions, the operator can use the laser welding machine without any problems after a short training session. The intuitive user guidance makes it easy and efficient to get started.

Low radiation for easy protection

The machine generates only low indirect radiation. The operator only needs safety goggles to protect himself from the intense light of the laser.

High welding speed

Laser welding is up to 10 times faster than conventional methods, which significantly increases productivity. This leads to faster processing times and greater efficiency in production.

High-quality seams without any deformation

The concentrated laser beam keeps the heat-affected area small, which causes only minimal structural changes to the material. This ensures precise welding seams without material damage.

Repeatable welding seams

Laser welding machines offer 100% reproducibility of the weld seams. The joints are not only aesthetically pleasing, but also extremely strong and sturdy.

Welding of thin materials

The machine can weld very thin materials, such as 0.20 mm stainless steel. This opens up new possibilities in fine machining and precision manufacturing.

Integrated laser cleaning function

In addition to welding, the machine can also be used for laser cleaning. This extends the range of applications and ensures clean, ready-to-machine surfaces.

Integrated cutting function

The machine offers a cutting option that enables precise cuts without mechanical reworking. This saves time and improves production efficiency.

Good sealing

The laser enables unique shaping without any consumables, which ensures a better seal around the workpiece. This significantly improves the sealing performance.

High compatibility

The customized clamping fixture design enables adaptation to different product specifications. Retooling is quick and takes less than 5 minutes.

NC-controlled precision for broad cutting profiles

Thanks to precise digital control, almost all desired cutting profiles can be executed. This enables complex geometries and high repeat accuracy for every application.

Compact design with small space requirement

The laser welding machine impresses with its space-saving design and requires only a small footprint. This allows the machine to be easily integrated even in cramped production environments without taking up valuable space.

Areas of application for our laser welding machines

  • The automotive industry: Companies in the automotive industry use laser welding to join components such as body parts, gearboxes and exhaust systems quickly and precisely.
  • aviation industry: The aviation industry uses laser welding to join lightweight but high-strength materials such as titanium and aluminum for aircraft parts, such as the welding of turbine blades or aircraft fuselages.
  • Electronics industry: In electronics production, laser welding is used for the precise joining of small components and housings, for example for batteries or circuit boards and other electronic devices. 
  • Metal processing. Laser welding is used in general metal processing to produce precise joints between metal parts, for example in the manufacture of metal housings, frames or machine parts.

Contact

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FAQ: Answers to the most important questions

How does a laser welding machine work?

A laser welding machine uses the energy of a highly focused laser beam to join materials. The process is based on the intense heat generated by the laser to melt the surfaces of the workpieces and weld them together. The process is extremely precise and efficient and is suitable for various materials and applications. The following process is typical:

  1. Laser beam generation: The laser is generated in a source and focused using lenses to direct a high-intensity beam onto the workpiece.
  2. Material melting: The laser heats the material at the contact point, creating a molten pool that melts the surfaces of the workpieces.
  3. Connection: After removing the laser, the molten pool solidifies, firmly joining the workpieces together.
  4. Welding processes: There are different types of welding such as deep welding (deep seams), heat conduction welding (shallow seams) and spot welding (spot joints).
  5. Fusing: The materials are fused together by the welding process. Thanks to the high level of control over the laser beam, companies can achieve clean, high-quality weld seams with minimal distortion and material loss.

You can weld various materials with a laser welding machine:

  • Metals: steel and stainless steel, aluminum, titanium, copper, nickel alloys
  • Precious metals: gold and silver, platinum
  • Plastics, such as thermoplastics and other plastics
  • Coated materials: Materials with protective coatings or surface treatments, e.g. galvanized steel.
  • Mixed materials, e.g. steel with aluminum, if specific welding parameters are set.